Nissan Titan Forum banner

Cold Air Intake and Throttle Body Spacer Tests

180K views 282 replies 118 participants last post by  Chas M  
#1 · (Edited)
Intakes are: The Airaid, Volant w/Ram Air Scoop, AFE Stage 2, AEM Brute Force, TrueFlow, Injen, S & B and the stock intake and filter with the top cut off the collector that connects to the fender.

TBS: Helix Power Tower and Poweraid

My mods at the time of testing were as follows: 18* Timing advance, 116% air/fuel ratio (very lean), NO throttle body spacer for the intake tests, JBA ceramic shorty headers, JBA Exhaust system (single exit with 2.5" Y-Pipe flared to 3" on the drivers side bend, 3" dual collector at the Y, 3.5" tailpipe), 2.5" dynomax racing muffler bullets to replace rear resonators, intake manifold O-ring screen removed and with stock 18" 5 spoke wheels with Michelin 265/70/18's.

This is what I will say so far about the tests. I will not give the hp and torque total, just what the gain is over stock airbox with my current mods. The reason for this is because I do not want the numbers to be misleading and making people think that they will reproduce these numbers strictly by adding a CAI. Also, your gains could be less due to what else I have done to the ecm to maximize my mods. These numbers are peak to peak, NOT picked out at a certain rpm. I will also say that ALL of the intakes produced better gains in the mid range over stock and were almost all similar numbers early on.

Stock box: produced the lowest numbers just as expected. The stock box was starving the engine of air for the mods that I have done. My times were the worst with it and the power suffered greatly.

Stock Box with Fram AirHog: Sound is just like stock as expected. Gains are 2 hp and 5 lbs of torque.

Trueflow: Gains were very mild, but gains were present. So for those of you looking for the ultimate filtration without wanting top performance, this is your intake kit. Gains of 4 hp and 9 lbs of torque were the find.

Airaid: This is the system that I had installed in my truck for quite sometime. The top is open and it uses the stock intake tube, BUT the box does seal to the hood. This is evident by the worn spot on the insulation under my hood, so it DOES SEAL. This system did quite well with the testing. It also produces a sucking sound when feathering the throttle. I know that this system has even been called "A Joke" by some members, but that is not true. I think it could be better though if the intake tube were replaced. Gains were impressive though, 8 hp and 12 lbs of torque.

AEM Brute Force was the best so far. It had a more aggressive tone than the Airaid and produced a similar sound when feathering the throttle. You could tell that the tube was metal, it almost had a slight ringing to it. But it was not loud or annoying. For those worried about the tube being metal...DON'T. At 9 hp and 14 lbs of torque gain over stock, I don't think that the steel tube is warming any air like some have claimed. If it is warming air, I would hate to see what the gains would be with a plastic tube. LOL

The Volant is the generation 2 and I bought the ram air system separately. The install was very simple since I only had to put one bolt in the bottom of the box, the hardest part was stretching the new silicone connector over the intake tube. LOL Now then, the sound is very loud! It also had a pretty good vibration when accelerating a little faster than normal. Under WOT it had some serious volume and the truck responded quickly. Results: 10 hp and 14 lbs of torque.

The AFE was also a very easy install. There was an extra bolt to put in, but at least the windshield washer fluid reservoir did not have to be removed to get to it. The sound was not as loud as the volant, so I think that the volume may have a lot to do with the intake tube and a resonator box similar to the factory box. There was a slight vibration around 2900 rpms but not as bad as the Volant. Results 9 hp 13 lbs of torque.

Injen: It is right there with the Volant and the AEM. It was 9 and 14. However, it did produce better 0-60 times than the Volant which was the previous best of them all in 0-60. That means that the production of power is in the lower rpm range below where the dyno picks up.

S & B intake. Add one more to the mix guys and girls! I bought one a short while back and have been using it for about 3 weeks now. I am going to go out on a limb and say that this intake is awesome.

UPDATE ON S & B: I have now dynoed the intake and have have results on the 0-60 and 1/4 mile runs. S & B wins it all. S & B now has the lowest 0-60 time and 1/4 mile time of all of them. Now do keep in mind that I do have a 75 mm throttle body on it now that helps out tremendously. The only two intakes I have used with the throttle body have been the Injen and S & B. Here are the gains...12 hp and 14 lbs of torque.

The noise level is much quieter quieter than the volant but not as quiet as the Injen. I had some slight fitment issues but about 10 seconds wtih a bench grinder and that was taken care of. One of the edges would not sit down on the lid perfectly so I rounded it off so it would go down in there.

A couple other things to mention. The MAF sensor placement is in a bad place. Either attach the MAF sensor before you attach the tube to the throttle body or make certain you have a stubby screwdriver. The lower screw puts you almost up against the intake manifold about 4" away from it.

On a very good note, it has cut out places for the a/c hose so you do not have to bend the a/c hose to get it to fit in there properly.

S & B with Universal "big" filter (courtesy of robexploring): Did not dyno this set up but I did gain a little bit in the 0-60, .03 seconds. But the temp was quite a bit warmer than the previous 0-60 run (11 degrees I think) but humidity was less.

I have dyno'ed these now and there wasn't enough of a gain to say that they caused it. So I tested these by 1/8 and 1/4 mile times. It is a toss up. They both produced similar times. The 1/4 mile was .04 seconds faster with the Airaid and the 1/8 ws .03 seconds faster with the poweraid. But such a small difference could be caused by an outside factor. I did the runs in the same place at 6:45 and 6:50 in the morning on two separate days and temp was within 5 degrees of each other. The main difference was the sound. The Helix has considerably more "whistle" than the poweraid. At normal acceleration, it whistles very loudly. At wot they are both the same. So for performance sake you cannot go wrong with either.
 
#2 ·
thanks for all your effort. cant wait to see the volant and afe....
 
#3 ·
shailey said:
So I tested this one by 1/8 and 1/4 mile times. It is a toss up. They both produced similar times. The 1/4 mile was .04 seconds faster with the Airaid and the 1/8 ws .03 seconds faster with the poweraid.
So the Airaid is the Helix? Or did you test three TBS's?
 
#6 ·
:thumbsup:

Well done Shailey, well done. Thank you for your time and wisdom
 
#7 ·
Thanks for doing the dynos and sharing the results. I hate to bombard you with a lot of curiosity questions, but what the heck! Are the dyno numbers uncorrected, SAE, or STD corrected? Are you resetting the ECM just prior to each dyno run or not worrying about the ECM at this point in the testing? Did you test for A/F ratio differences? Also would like to know if you thought any of these were more difficult to install versus the others.
 
#8 ·
What a guy!!!!!!

We will be waiting with "pants wetting anticipation" for the conclusion, so will my wallet!

Thanks,
Steve
 
#9 ·
What a guy!!!!!!

We will be waiting with "pants wetting anticipation" for the conclusion, so will my wallet!

Thanks,
Steve
 
#10 ·
Caltitan said:
Are the dyno numbers uncorrected, SAE, or STD corrected? Are you resetting the ECM just prior to each dyno run or not worrying about the ECM at this point in the testing? Did you test for A/F ratio differences? Also would like to know if you thought any of these were more difficult to install versus the others.
The numbers are corrected, I never look at the uncorrected numbers. I never reset the ecu, for testing or daily driving. There is too much valuable information that the ecu stores to help keep the engine/transmission protected. It also resets the mode between what I call economy and performance. Besides, with the tweaking to my ecm, it will set everything back to stock and I cannot do that. Also, a/f ratio's with the true flow and stock were very rich. This is due to the engine trying dump fuel because the engine could not get any air. The airraid and aem were running between 11.5 and 11.8 just depending on the run. In my opinion they are all very easy to install. The toughest one is the stock air box due to the bolt placement towards the front of the truck. Withi my big hands, I have to remove the washer fluid reservoir in order to get to it.

And Rossi, I only tested two TBS'. They were the Helix Power Tower and the Airaid/Poweraid. The POweraid is the one that produced the ever so slightly faster times.

Got_Titan, I can't wait to see the results either. As far as the last two, they have produced the best numbers on the Beltronics accelerometer and they are both very close BUT well ahead of the others.
 
#11 ·
shailey said:
And Rossi, I only tested two TBS'. They were the Helix Power Tower and the Airaid/Poweraid. The POweraid is the one that produced the ever so slightly faster times.

.
That's what I needed to know...your a GOD!!! Now ship me your ECU!!! LoL....hey....I just got an ideal!!!!!!!!!!!!!!!!!! :D
 
#13 ·
I think that it would be a very good system without the headers. I wish that I could have tested it before the headers. Sound is very tolerable. Around 1600 rpms there is a drone but one that I can live with. That is saying something to because I am very sensitive to low level frequencies and drone makes my head feel like it wants to cave in. But if I use just half acceleration, it is enough to turn heads from a couple of hundred feet away. It has some good volume to it, but in cab noise is not bad at all.
 
#17 ·
Great job on the list of CAI testing. So you tested the stock box with the modded tube and stock paper filter correct? Was wondering what the K&N drop-in would produce numbers wise? I have this setup and was wondering what type of gains it produces compared to the other CAI's.
 
#19 ·
Testing will be done tomorrow evening. I spoke to Jeff today and he is back now. They were only able to run 175 mph at the hot rod magazine top speed challenge. Reason being, it turns out that you have to be licensed by limited speed runs. Meaning you have to make 5 passes and you are only allowed to reach a certain speed before they would allow you to go faster. He said there were a gazillion people there and they wound up running out of time on sunday. So after getting the 174 mph licensing, they did not get another chance to run. so now he has to wait until the next one to break the record. Their street legal Z06 reached 175 in just a hair over a half mile so 200 and the record would have been shattered had he gotten to run again. By the way, Jeff was actually driving it instead of the guy that owned it.

Anyway, I am going out there around 3:00 tomorrow afternoon and I will post the results on the volant and afe stage two when I get back.
 
#21 ·
The results are in and you cannot go wrong with the Airaid, AEM, AFE or Volant. AND I will remind everyone again, these gains may be more on my truck due to the other mods that have been done. If you just have an exhaust and have not had your computer remapped, it may not do as much for you. It may do more for you, I do not know.

The Volant that I installed I got from got_titan and it is the generation 2 and I bought the ram air system separately. By the way, I want to say thank you to John for helping me out and getting it to me quickly. He included a couple of extra parts for me and I greatly appreciate it. The install was very simple since I only had to put one bolt in the bottom of the box, the hardest part was stretching the new silicone connector over the intake tube. LOL Now then, the sound is very loud! It also had a pretty good vibration when accelerating a little faster than normal. Under WOT it had some serious volume and the truck responded quickly. Results: 10 hp and 14 lbs of torque.

The AFE was also a very easy install. There was an extra bolt to put in, but at least the windshield washer fluid reservoir did not have to be removed to get to it. The sound was not as loud as the volant, so I think that the volume may have a lot to do with the intake tube and a resonator box similar to the factory box. There was a slight vibration around 2900 rpms but not as bad as the Volant. Results 9 hp 13 lbs of torque.

So just as many of us have stated before, most CAI's are pretty similar as long as you stay with the name brands. It is just what style that you like the best and what you want your engine compartment to look like. The volant did have the highest hp, but the difference is not enough to "feel". I can say that I have produced the best times with the volant on but that could be due to outside variables that I have no control over.

Now then, who wants to buy a Helix throttle body spacer? Everything else has been spoken for and since the results of all of the CAI's were so close, I truly feel as if I have wasted a serious amount of money. LOL
 
#22 ·
Thanks for all your hard work testing these bolt on's Shailey, you the man! Interesting how most of the cai's you tested were close.
 
#23 ·
Top grade stuff man. Maybe since you have such a good rep around here for your testing and honest results CT should start some kind of program where members donate to a 'Mod box' that you can dip into to fund your tests. Then, after the tests conclude a raffle is held between the contributing members for the tested item. Just a thought.

I have a few questions for you that I'd like to P.M. ya if you dont mind.
 
#25 ·
thanks shailey for all the testing.....just think i provided the volant that i broke in on the ole supercharger for testing that provided the higher numbers :twisted: ....lol...lol